I'm using the 15% hand casting gel for a 9 KDa protein, later a 4%-20% hand casted gradient gel. This problem the sample band became a line, and cannot be recognized which is which. It happened on every sample including ladder.

So I re-prepared all the casting buffer I used and checked with the Tris-HCl pH. Everything seems correct. After several times of SDS-PAGE, I found 10% gel, 12% gel can run nicely. But when percentage goes higher, the spread problem appear. It's hardly to believe that the casting buffer is not proper. 

The running is voltage constant at 80V. The current is 25mA for one gel and dropped to 10 mA in the end. It took 2 hour for 15% gel. I tried 80V for stacking gel, and increased to 110 V for resolver gel or 80V all the way. The spread problem is there. 

I really want to know whan happened on my 15% SDS PAGE gel. REALLY! Please give me some suggestion, ideas or anything concern that come to your mind. Thank you so much!!

This is my 15% gel and 5% stacking gel recipe.

15% gel: Distilled water 2.3ml, 30% Acrylamide 5ml, 1.5M Tris pH8.8 2.5ml, 10%SDS 100ul, 10% APS 100ul, TEMED 4ul.5% stacking:Distilled water 2.7ml, 30% Acrylamide 670ul, 0.5M Tris pH6.8 500ul, 10%SDS 40ul, 10% APS 40ul, TEMED 4ul.

The APS is freshly made before casting gel. 30% Acrylamide is mdae with 29.2g Acrylamide and 800mg N’N’-bis-methylene-acrylamide.

(I showed two pictures below, one is the western blot for beta actin. There supposed five samples, but they form a horizontal line. The next one is 4%-20% gradient gel. I randomly chose a 20ug protein sample. Loading volume is 20ul. It's clear that the lane became wider and wider as it ran towards to the bottom.)

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