Hello. I am currently working on a project which involves silk fibroin. The problem is , I'm facing gelation in different steps almost each time. I made 4 attempts till today. At the first attempt I was able to obtain %8 silk fibroin but on other 3 attempts I faced gelation problems twice at dialysis stage and once at autoclave. I'm sharing the protocol which I use. I hope you can give me some advice on the issue.

1. Prepare 5 grams of cocoon shell on a petri dish. (Cut them into small pieces)

2. Add 4.24 mg NaCO3 in 2 liters distilled water, dissolve the NaCO3 and heat the solution to 90 celcius degrees.

3. Add the cocoons to the hot distilled water and wait 30 minutes while stirring.

4. Take out the silk and put into a new beaker inside 2 liters of distilled water (at room temperature) for washing.

5. Wash at least 3 times for 20 minutes. (I'm washing it 4 to 6 times and I rinse the silk with distilled water with squeezing it between water changes) (I make sure that the soapy feeling is lost)

6. Put the silk into a petri dish.

7. Let the silk dry at 37 C for 24/36 hours.

8. Take the silk out and weigh it. Cut the dry silk into pieces.

9. Prepare lithium bromide (9.3M) solution and put 4x of the silk's weight:

-The amount of LiBr: [(86.65x9.3)/1000]x4x(Silk's weight)

-The amount of distilled water: 4x(Silk's weight)

10. Dissolve LiBr in distilled water with magnetic stirrer and add it onto the silk in a 50mL beaker.

11. Put the solution into 60 C incubator for 4 hours. (I waited 4 hours for first 3 attempts, then I waited 6 hours at my final attempt which solidified while autoclaving)

12. Put the liquid solution into dialysis sacks ( Sigma-Aldrich D6191-25EA; 12,000 Da MWCO) and tie the sack from up and down. Leave a little space on top.

13. Hang the dialysis sack in 2 liters of distilled water and open the stirrer.

14. Change the water in regular intervals (after 1h, 3h, 6h, 10, 20h) and rinse the LiBr for 2 days.

15. Open the sack and put silk fibroin into a glass bottle.

16. Autoclave.

17. Take 1 mL of autoclaved silk fibroin and put into a centrifuge tube without closing the cap. (Note the weight of centrifuge tube and the silk fibroin)

18. Put the tube into the incubator (60 C degrees) overnight.

19. Weigh the tube. Calculate the amount of dry matter and then calculate the percentage of silk fibroin.

Details:

-The lab's temperature is around 26 C degrees.

- I use different stirrers to avoid heating the water at step 5.

-The liquid I obtain after LiBr application is very viscous compared to the videos I watched.

-The cocoons are present at the lab for 4 years and they are being kept in room temperature in a drawer inside a plastic bag.

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