As you probably have noticed, sonication of E. coli has several risks for our recombinant proteins. This is due to the ultra-sonication procedure, through cavitation, can rise the temperature quickly inside the cell suspension. Therefore short pulses are preferred over a long continuous pulse and it is very important to maintain the cell suspension in chilled ice during sonication. Otherwise, sometimes aggregation can be induced by this procedure in your target protein triggering to insolubility.
Maybe there is not a perfect sonication procedure which can be used for all the recombinant proteins, possibly it will be depend on the expression levels of the rec-protein, but I think that we can find out a condition range in which all the people working with recombinant protein performed in E. coli could work without too much risks.
I would appreciate very much if you share your knowledge in this controversial issue, sharing your sonication conditions. Sometimes in biblio, conditions are not well defined, it is necessary to know: type of machine, diameter probe, cell suspension volume, vibration amplitude and % used, time pulse on/off and the whole time procedure. In my case:
SonoPlus, 3 mm diameter probe (with 210 um amplitude capacity), 20% vibration amplitude, 5´´ on/5´´ off for 30´´ (x3) with 10´´ rest between 30´´ cycles, 5-10 ml cell suspension.
Any other hints will be welcome!