We have been expressing a soluble protein in sf9 cells after infection with recombinant baculovirus (constructed using the bac2bac system). We have been able to see expression of the protein based on western blot and silver stain (NiNTA purification) but the effect has been non reproducible. From 5 or 6 expression attempts, 2 gave the correct protein, the rest gave nothing. The baculovirus stock (both the P0, P1 and P2) appear to be active and lead to swollen cells and cell lysis after a few days.
Any ideas on what's going on? Is it worth going back and re-making baculovirus and a P0 stock? We have confirmed that the bacmid contains the gene of interest by PCR.