I am preparing chitosan–TPP nanoparticles for drug delivery with ionic gelatination. My current formulation uses 0.05% chitosan in 1% acetic acid (2.5 mg chitosan in 5 mL; 0.5 mg/mL). The TPP stock is 2 mg/mL, and I work at a chitosan:TPP weight ratio of 2.5:1.

When I adjust the pH of chitosan to ≥ 4.2 and then load the drug, the pH shifts again and precipitation often occurs. The same problem appears when I transfer the nanoparticles into an alginate solution—aggregation or precipitation is observed.

I have also noticed:

Using PBS with TPP sometimes leads to aggregation. When I remove PBS from the TPP preparation, no visible nanoparticle formation occurs (clear solution) and zeta potential measurements are low. I want more than 30 at least for chitosan:tpp.

Has anyone encountered similar stability issues with chitosan–TPP nanoparticles during drug loading or alginate encapsulation?

How can I maintain particle stability at lower pH without compromising drug loading?

Should TPP always be prepared in PBS, or would deionized water be better? And why with out PBS I can't see any nanoparticles formation.

How can I increase zeta potential to improve stability?

Any advice or protocols to prevent precipitation in this context would be greatly appreciated.

Thanks.

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