warning messages: "The normals for some stacked continuum shell elements deviate by more than 20 degrees. This can lead errors in the output variables ctsh."
Check Element Orientation: Abaqus expects the normals of stacked continuum shell elements to be aligned consistently across the thickness direction. In the Mesh module, review the element orientations to ensure that the normals of each element are aligned consistently in the stacking direction. You can visualize element normals by selecting the option to display “Normal directions” for shells under Mesh > Element Normal.
Adjust Part Geometry or Meshing: In some cases, irregular geometry or a complex mesh can cause the normals to deviate. Try simplifying the geometry or refining the mesh in problematic areas to improve alignment. You could also try remeshing with different element sizes or types if possible.
Correct Local Element Orientation: Use the Assign Orientation option to manually correct orientations of the misaligned elements. Go to the Property module, assign a material orientation to the affected region, and ensure they all follow the same direction across the stack.
Use Continuum Shell Element Options: In the element properties, set the Stacking Direction explicitly in the Continuum Shell settings to avoid misalignment in complex geometries.
Check and Adjust Modeling Approaches: If you’re working with complex assemblies, consider breaking up the model into smaller parts or subassemblies, which could help in better aligning the elements.