I have a notched specimen as shown in attached NotchedSpecimen.png. It is basically a bar with 4 circular cuts on four sides. As a result, the specimen has 4 sharp notched edges. It is a quarter symmetry model so imagine three symmetry faces on top, right, and back of the model shown in the image.

Seeing the model have issues with the sharp corner at the bottom, I reduced the model as shown in NotchedSpecimenReduced.png, where I was justifying this reduction will not affect reaction force results.

I am applying a displacement of 0.15 over 150 seconds to simulate a quasi-static tension experiment with minimum allowed time step of 1e-8 and maximum 0.05. When I am modeling the material with J2, the simulation completes successfully. When I am using a UMAT subroutine, the simulation keeps on getting stuck at a time step where it would fail a step, reduce time step to around 1e-6. Although the simulation continues forward, moving at a pace of 1e-6 towards 150 is pretty much stuck.

Exploring my options, I increased the tolerance on the model from 0.005 to 0.05, and I believe the result tells me why it was getting stuck. As shown in IncreasedTolerance.png, the notched corner deforms abnormally. As the umat runs normally with other simulations and the model runs normally with J2, I am not completely sure what is causing this.

So this leads me to ask the community if there is any way to help with this situation? Perhaps forcing a deformation limit on the corner so it doesn't poke out like that?

Thanks!

Jesse

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