I am modelling a blanking process using Abaqus / explicit with ALE adaptive mesh to control the high distortion of elements. Even after the work-piece fracture, there are still a few elements connected, what causes excessive distortion so that the simulation is aborted (see model1).

I tried to divide the simulation in 2 steps using different ALE controls for each step. The first step before fracture and the second step on the onset of fracture. I succeeded in improving the elements in the sheared edge, though I still have the same problem of excessive element distortion (see model2).

I am not sure how to avoid this problem, once I have tried almost all different options in ALE controls. Any help is highly appreciated!

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