You need to check two or more positive clones for proper IPTG induction, and standardise your induction conditions by varying temperature and duration.
First of all, do you know that your vector actually will express? Is this something you just made or something that previously existed and was shown to work.
Second, the age of the competent cells is probably not critical. If they are good enough for transformation then they should be fine.
Third, be sure the transformants you are testing are fresh. Sometimes a transforming will lose the ability to express over time. You might just want to get new transformants.
If you are sure of your expression vector. I suggest you get fresh cells and new competent cells. Provide new competent cells that do not take much time.