As the name of the diffusion limited region suggests, the main parameters influencing current density level in this region are those with direct influence on diffusion of oxygen towards the catalyst.
Thickness of the catalyst film and content of Nafion are some of the well-known parameters exceeding upper limits in which decreases the oxygen reduction on Pt high surface area catalysts by RDE, and thus, lead to diffusion plateaus lower (in magnitude of the geometric current density) than the theoretical value of almost 5.8 mAcm–2. Catalyst loading, probable agglomerates formation and their structure, and diffusion properties of oxygen in the ionomer are of the other parameters mentioned in the literature.
However, the effect of other possible factors, especially those related to the support of Pt catalyst such as their morphology and electrical conductivity are less discussed or even neglected.
Does any body have experience or familiarity with such factors (or others, related to support) and the way they can affect the diffusion limited current density?