Hi,

I am experimenting an adhesion problem using SU8 3050 on a small Si substrate (7mm x 7mm). Specifically, this is my current recipe:

- Substrate preparation

Wash with Acetone -> IPA -> DI Water (ultrasonic bath for 5 min)

Dry with nitrogen

Bake for 2min @ 90°

- Spinning

Resist: SU8 3050

30s @ 1500 rpm

n.b. after this step the SU8 is perfectly spinned (apart from classic coffee ring at the edge) but the surface looks perfectly fine

- Soft Bake

3min @ 65°

30 min @ 90°

3 min @ 65°

After this step SU8 shrinked. Some parts of the carrier are without any coating. I would say that the 40% of the surface has no SU8 (probably evaporated). 

It is crazy because I have used the same receipe with a larger silicon carrier (20mm x 20mm) and everything is fine after the soft baking. 

Do you have any idea about I could avoid this effect? And how would you explain this effect? 

I tryed to modify rpm and/or baking time but I did not got much more better results... Do you think O2 ash before spinning could help ?

Thanks !

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