Recently I started to work with insect cells to produce protein samples for structural determination. I have experience of protein purification from E.Coli but I have a few doubts about the extraction of the target protein from insect cells. In a typical purification, starting from a pellet of insect cells obtained from 2.5 L of culture, I suspend the cells in about 70 mL of lysis buffer (50 mM TRIS pH7.7, 300 mM NaCl, 5% glycerol, 0.2 mM PMSF, protease inhibitor tablets) the lysis is performed adding Triton-X100 to a final concentration of 0.1% and incubating for 15 minutes on ice, mixing gently every 3 minutes. After that a mild sonication is performed (2 seconds “on” 10% amplitude/60 seconds “off” repeated 15 times). The mix is then spun down at 20000 rpm for 30 minutes at 4C to remove insoluble particles. At this stage my lysate looks very cloudy and it is difficult to filter it with 0.45 um syringe filters. Moreover, a layer of white “stuff” is also visible on the surface of the lysate. Eventually, after changing lots of filters, I managed to filter the supernatant and the protein is successfully purified. I believe that I lose about 30% of the total sample in the filtering process of the clarified lysate. Am I doing anything wrong? Could anyone suggest how to fix this problem?

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