I am working to simulate very thin aluminum layer (t = 0.3 mm) with central crack subjected to multi axial fatigue by abaqus software according to the following procedure:

1. create two parts (aluminum layer and crack)

2. properties (Elastic + Damage initiation and damage evolution)

3. assemble the above two parts.

4. specify steps and the required outputs. (with low cyclic fatigue)

5. interaction (Special - crack - create - XFEM crack - specify crack domain - crack location)

6.loading and boundary conditions

7. meshing (assign mesh control (Hex-structured) and element type C3D8

but at job implement appear this error "the following XFEM crack are failing to correctly generate. the error condition are listed with the crack names: Crack-1 - Failed to locate crack tip" as shown in the figure below

when I try to change the aluminum layer thickness to 0.6 mm this error disappears and the job is carried out well and completely.

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