I am trying to make PLGA nanoparticles, I need it to be ~100nm.

I am using different methods, with the nanoprecipitation, this is the protocol:

76mg of PLGA (MW 12 kDa, 50:50 lactide/glycolide molar ratio). Prepared in 5mL of acetone. I heat with stirring for moments to dissolve the polymer. Then, I add 14mg of Pluronic1 F-108. Add them to aqueous (50 ml) solution under vigorous magnetic stirring and left to stir overnight (rate of addition of organic phase (1 mL/min) to aqueous phase).

The next day, I centrifuge at 10,000 rpm for 20 minutes (Not sure if I should convert that to xg or not), wash twice with diH2O (I get a problem in resuspend them, they adhere too much to the wall of the tube (50mL tube)). I found aggregations when I used higher speed and removed them by quick spin the sample and take the supernatant.

Then, I snap freeze them using liquid nitrogen, and finally lyophilized under vacuum for 48 hours. 

For the characterization part: I am using Malvern Zetasizer ZS90. Reconstitute them after lyophilization in PBS "also tired diH2O". I add around 2-5mL. Then, serial dilution, 10uL of the sample into 990uL, the second is 20uL of the diluted into 980uL.

Every time I try different SOP, I got a very poor sample, either the Z-average (88-900) Or PDI which is always above 0.1 (0.3-0.8). And most of the time it stop and asks me to change the sample because it's poor. 

I tried two samples and changed the following: 

Speed of adding organic phase, it was drop-wise and 1mL/min

Speed of stirring during addition of organic phase, I used 360rpm

What should I change? The concentrations? The characterization part? Should I try different solvent or surfactant? The speed of centrifuge? 

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