10 October 2018 4 5K Report

During a synthesis of CuO-doped TiO2 catalytic coating through sol gel process, the gel formed when i was mixing my solutions to get a sol.

I am not quite sure what i can do to delay the formation of the gel but here are some rough ideas:

1) reduce the amount of acid (as far as i know the acid acts as a catalyst and reduce the gelation time)

2) simply apply the sol onto the support after the addition of about 35% of solution B and let the gel form under heat treatment

Can anyone explain what the exact roles of acetic acid (apart from being a catalyst) and ethanol (apart from being a non aqueous solvent) are? Could the solutions mentioned above theoretically work?

The process is described below:

I was using tetrabutyl orthotitanate and Copper (ii) nitrate pentahydrate as my main reagents. for simplicity i shall name the solutions for the creation the sol solution A and solution B.

Solution A is made up of 30 ml pure Ethanol (>99,5%), 10 ml tetrabutyl orthotitanate and 0,7g of Cu(NO3)2. Solution B is made up of 4 ml 2N acetic acid, 4 ml distilled water and 10 ml pure ethanol.

While i expected the mixture to stay fluid after the addition of solution B to solution A dropwise (under vigorous stirring) , the gelation happened after i added about 40% of my solution B. This should not happen because the sol is intended to be applied onto the surface of a support and a gel should form on the surface under heat treatment.

Similar questions and discussions