In our lab we've always used osmotic shock for PPF preparation from E. coli BL21 (DE3) pLysS. It always worked fine.
The method we use is described in the paper I attached to this answer. It's one of my lab's papers. As you can see we use this method for about 10 years now.
thank you for your answer. It might be that the pLysS makes BL21 more sensitive to osmotic shock. We tried a protocol similar to your, but without success. Do you apply any changes when working with plain BL21(DE3)?
thx for your protocol. I would like to give it a shot, but do you can you help me with the ODU you usually get in your pellet. Would be great to adjust the volume :)
If BL21(DE3) does not work out, try JM109(DE3) - I found it to work better. With BL21(DE3) I used to get contamination with chromosomal DNA, JM109(DE3) internal membranes appeared more stable.