I have prepared rGO/In₂O₃ composite thin films using a paste formulation of ethyl cellulose and α-terpineol. The films were spin-coated onto a glass substrate, followed by an initial heating step on a hot plate at 350°C. This process was repeated for multiple layers to achieve the desired thickness. After deposition, the films were annealed at 350°C for 3 hours on a hot plate to remove the binder and improve adhesion.
However, I am experiencing a film peeling issue, where the coated layers detach from the glass substrate after annealing. I would like to understand the possible reasons behind this problem and how to improve film adhesion.
Potential factors I am considering:
Thermal Stress & Rapid Solvent Evaporation – Could the direct hot plate heating at 350°C cause rapid drying, leading to stress-induced delamination?Incomplete Binder Burn-Off – Is 350°C for 3 hours sufficient for complete ethyl cellulose removal, or would a higher temperature and longer duration be required?Surface Adhesion Issues – I have already performed ozone treatment on the glass substrate, but are there additional surface treatments (e.g., plasma treatment, adhesion promoters) that could enhance adhesion?Layer Thickness & Spin Coating Parameters – Could multiple thick layers contribute to internal stress? Would increasing the spin speed (e.g., 4000–5000 rpm) or applying thinner layers improve adhesion?Glass Substrate Limitations – Since I am using soda-lime glass, could the substrate itself be a factor in poor adhesion due to thermal expansion mismatch?I would appreciate any insights or recommendations on how to prevent film peeling and improve the stability of the rGO/In₂O₃ thin films.