We have tried error-prone PCR with GeneMorph II Random Mutagenesis Kit and another kit from a Chinese supplier. Both kits worked fine in producing a specific product (single band on gel) of expected size. As a next step, we need to re-amplify for large scale cloning and to use the first round PCR product for second round error-prone PCR. This is where the trouble started.
Second round PCR only produced smear when we used the same primers and same PCR conditions. We also tried different Taq (Wolact), different template dilutions (100x all the way to 1000,000x), and different annealing temperature; all produced different degrees of smear. As a control, we used Wolact Taq to do the same PCR and use that PCR product as template for second round PCR; no problem was found in producing a single and strong band.
Why the error-prone PCR product is recalcitrant for second round PCR? What can we do to get around the problem?