Hello, we are looking for a good thermal insulation material (let's say k < 2 [W/mK]), with reasonable mechanical properties (especially regarding compression), and which can be operated at temperatures up to 1500 C. Any suggestion...? Thank you.
I have a component which goes up to 1800K. This is connected through a "tube" of Al2O3 to a metal component; I need to reduce the temperature of the latter.
One idea would be to divide the Al2O3 into several tubes, separated from each other by a thickness of some material with very low thermal conductivity...
Recently, materials like aerogel (used by NASA for the construction of heat resistant tiles, capable of withstanding heat up to approximately 2000 degrees Fahrenheit with little or no heat transfer), have become affordable and available.
Do you think silica-based Aerogels could do the work ?
These materials can withstand temperatures well beyond 1,500 °C
There are several forms of solid materials which can be made based in aerogels. However, so far, those which are silica-based are the ones which had shown the best thermal stability against high temperatures.
Look at these videos in YouTube, maybe you can investigate a little more about this fabolous material (look specially at the third video) :
You can consider corundum foam brick (or corundum ultra light brick, i do not know exactly english terminology). More then 90% Al2O3, working temperature up to 1800 grad. C, thermal conductivity (by 80 grad. C) 0.5...0.8 W/mK. Mechanical properties are like of pine wood, you can cut it with hand saw for metal.
Here is a chinees company, which makes such refractories:
Please do not forget about chemichal reactions between different refractories by high temperature. Be careful, your tubes are from Al2O3, therefore other refractory oxids (like SiO2, MgO etc) can make liquid eutectic in contact with your tubes.
Insulation application of 1500 C is critical. Please be careful to choose the insulation material as well as the wall. I have ever used some insulation materials from a manufacturer but the thermal conductivity was not uniform.