Is percolation really achievable in polymeric composites by incorporating approximately 1 vol.% of CNT or other nanoparticles in bulk composite form? Or it is only observed in the thin film form at this concentration?
Yes, certainly you can have ultralow percolation thresholds as soon as you deal with particles having high aspect ratios, and provided that these particles are randomly dispersed in the polymer matrix (see attachement). As far as CNTs are concerned, it is not so easy to disperse them suitably, and they don't maintain their straight shape, but tend to curl. These phenomena tend to increase the threshold, but very low values (less than 1 vol.%) were already reported in the literature.
Yes, certainly you can have ultralow percolation thresholds as soon as you deal with particles having high aspect ratios, and provided that these particles are randomly dispersed in the polymer matrix (see attachement). As far as CNTs are concerned, it is not so easy to disperse them suitably, and they don't maintain their straight shape, but tend to curl. These phenomena tend to increase the threshold, but very low values (less than 1 vol.%) were already reported in the literature.
There is a rule of thumb that is surprisingly suitable to gain the percolation threshold, it’s called the Nan’s law: Vc = 0.7/f , where f is the aspect ratio of the fillers. Now with ultra-small particles a dynamic effect arise not visible with micronic particles. This is especially visible with carbon nanotube, but has also been reported with carbon black, especially if you add an electric field that favors agglomeration.