What are the techniques used for mixing of the reinforcements in the molten metals for the development of the Metal matrix composites? Which technique offers more homogeneous distribution of the reinforcements in the MMCs.
Stir casting is the widely adopted route for mixing reinforcements with molten metal. However, it is impossible to mix every kind of ceramic particle with molten metal due wettability issues. Many investigators used different techniques such as preheating of particles, adding wettability agents, coating of particles etc. In my experience, it is extremely difficult to obtain good dispersion except for SiC particles which has good wettability with molten metals. If nano particles are selected for reinforcement, it will multiply the challenges.
Some reduced the temperature of the molten metal within the freezing range and added reinforcements to overcome wettability issues. This method is known as compocasting or slurry casting.
Instead of adding reinforcement, one can look into the generation of in-situ ceramic particles within the molten metal. This will give proper distribution and overcome the issues with wettability.
Another promising method to obtain good dispersion is squeeze casting. In this technique, ceramic precursor is infiltrated with molten metal under pressure. This method is commonly used for producing high volume fraction (>40%) of MMCs.
Please refer the following publications from my research group which may give some ideas.