Hi, I am trying to obtain large area graphene (>100um) by mechanical exfoliation, and I seem to be unable to do so because of graphene sheets tearing in wedge-shaped features.

Does anyone know how to prevent this and obtain large area graphene by the tape method?

I have used the method known in this ACS Nano paper:

Huang, Yuan, et al. "Reliable exfoliation of large-area high-quality flakes of graphene and other two-dimensional materials." ACS nano 9.11 (2015): 10612-10620.

I have used Highly Oriented Pyrolytic Graphite (HOPG ZYA) bought from HQGraphene, and the substrate I am exfoliating on is SiO2(300nm)/Si. The tape I used was the blue Nitto tape ( I have tried the white Scotch tape, with the same wedge results).

Prior to exfoliation, the SiO2/Si substrate was sonicated and O2 plasma treated. After placing the tape with graphite flakes on the substrate, the substrate was placed on a hot plate of 100'C for 2 min.

(this step is known to produce larger area graphene)

I have tried at least 200 times, and still was unable to produce graphene flakes larger than 20um. The paper above introduces cases of at least 100um and even up to 500um size. I suspect this is because of the wedge shaped tearing that occurs as in the picture below.

Does anyone known how to prevent such tearing?

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