I did the calculation using Scherrer's formula (D= Lambda/ Bita*cos(theta)). FWHM calculated from the XRD plot using Origin pro (multiple peak fit to deconvolute overlapped peaks and peak analyser to get the FWHM). 

The trend of crystallite sizes are found to be decreasing with thickness.This contradicts the SEM images. Though the sample peak intensity is increasing as film thickness increases.

I would like to ask how the crystallite sizes are decreasing with film thickness even though the sample peaks are getting sharper with increasing film thickness. Is there any mistake I am making in the calculation??

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