Surface textures is the intentional introduction of well defined features like micro dimples This helps to generate hydrodynamic lift between the parallel surface when they are in relative motion.
Surface texturing, such as the introduction of micro dimples or other well-defined features on the surfaces of components like bearings or mechanical seals, can indeed influence the hydrodynamic behavior between those surfaces when they are in relative motion. This technique is often employed to enhance lubrication, reduce friction, and improve the overall performance and durability of machinery. Let's delve into how hydrodynamic pressure is built up between parallel surfaces using surface textures:
Creating Lubricant Reservoirs: Surface textures, like micro dimples, act as lubricant reservoirs. During motion, lubricant is drawn into these reservoirs, creating a localized increase in lubricant film thickness.
Pressure Generation during Compression: As the textured surfaces come into contact due to the relative motion, the lubricant within the dimples gets compressed. This compression leads to an increase in pressure within the lubricant pockets, generating a hydrodynamic pressure component.
Pressure Redistribution: As the motion continues, the surfaces move apart, and the compressed lubricant is released from the dimples. This redistributed lubricant creates a hydrodynamic pressure barrier that lifts the surfaces slightly apart, forming a lubricating film between them.
Squeeze Film Effect: The lubricant trapped in the dimples forms a squeeze film between the surfaces. This squeeze film generates hydrodynamic pressure that opposes the compression forces, effectively creating a cushioning effect and preventing direct solid-to-solid contact.
Repetitive Cycle: The process of compression and decompression repeats as the surfaces move relative to each other. This cyclic action leads to the generation of hydrodynamic pressure at regular intervals, contributing to the overall load-carrying capacity and lubrication of the system.
Reduced Friction and Wear: The hydrodynamic pressure generated by surface textures helps to minimize direct contact between the surfaces, reducing friction and wear. This can lead to improved efficiency and extended component lifespan.
Optimized Texturing: The design and arrangement of the surface textures, including factors like dimple size, spacing, and pattern, can be optimized for specific applications to achieve the desired hydrodynamic performance.
It's important to note that the effectiveness of surface texturing depends on various factors, including the texture geometry, operating conditions (such as speed, load, and lubricant viscosity), and the nature of the contacting surfaces. Numerical simulations and experimental studies are often used to fine-tune the texture design for optimal hydrodynamic performance.
Overall, surface texturing is a strategy to enhance the lubricating properties of interfaces in relative motion by leveraging hydrodynamic effects, thus improving efficiency, reducing wear, and extending the operational life of mechanical components.
The above comments and explanations are not obvious and not always true. For example, partially textured and full textured surface configurations lead to different performances in terms of load carrying capacity.
Some explanations are given in this two papers:
DOI 10.1243/13506501JET433 : “About the Validity of Reynolds Equation and Inertia Effects in Textured Sliders of Infinite Width.”
DOI 10.1243/13506501JET673 : “Optimizing surface texture for hydrodynamic lubricated contact using a mass-conserving numerical approach.”
Simple explanations with an analytical modeling are presented in:
DOI 10.1243/13506501JET470 : “Analytical investigation of a partially textured parallel slider.”
Experiments on parallel surface thrust bearings are presented in :
DOI 10.1177/1350650114537484 : "An experimental analysis of the hydrodynamic contribution of textured thrust bearings during steady state operation - Comparison with the untextured parallel surface configuration."
DOI 10.1016/j.triboint.2017.12.021 : "Experimental analysis of the hydrodynamic effect during start-up of fixed geometry thrust bearings.”