I am doing research and need to predict flank wear in end milling. I need help to measure flank wear by using image process (ccd camera) and a microscope.
Can I use your method, and what is the minimum number of tools I need? Are there any other ways you suggest?
Article Flank Wear Simulation of a Virtual End Milling Process
This would be really helpful and help you understand the answer you seek.
https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=2&cad=rja&uact=8&ved=0CCIQFjAB&url=http%3A%2F%2Fdspace.nitrkl.ac.in%2Fdspace%2Fbitstream%2F2080%2F985%2F3%2Fmanuscript-1.pdf&ei=gWCHVJCKOMizUfaThJAC&usg=AFQjCNGnzux0G7h_LRU7P3MKJLZIgTtUYA&sig2=7NuODHNpZpv5IFI6vgm36Q&bvm=bv.81449611,d.d24
https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=3&cad=rja&uact=8&ved=0CCsQFjAC&url=http%3A%2F%2Fiiste.org%2FJournals%2Findex.php%2FIEL%2Farticle%2FviewFile%2F3248%2F3295&ei=gWCHVJCKOMizUfaThJAC&usg=AFQjCNGM0vyuPXJAwR_G2ikSD0UCwRV98w&sig2=JBJD8pZyiFAUx2T_dfHa3g&bvm=bv.81449611,d.d24
https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=4&cad=rja&uact=8&ved=0CDMQFjAD&url=http%3A%2F%2Fyadda.icm.edu.pl%2Fyadda%2Felement%2Fbwmeta1.element.elsevier-36b27ed9-208d-3aee-a512-43fa57e29c95&ei=gWCHVJCKOMizUfaThJAC&usg=AFQjCNGwQ9x_bVWAmPyJeAF8gzb8CgMo3w&sig2=Czaxplf5duZGBJ6PkkY_9g&bvm=bv.81449611,d.d24
You can image by optical microscope with help of CCD camera at different zoom levels until image is clear and in order to measure the wear you should choose the standard levels as 0.03 mm or 0.05 mm standard.
In my last work, I employed L9 design for 4 factors & 3 levels & 3 responses with doing final confirmation optimum test, via Taguchi method. I explain about it, step by step in my article. You can see my article in below link.
Good Luck
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