I am trying to perform a hifi assembly(NEB HIFI master mix) of a backbone (5.7kb) and inserts ( 0.9 - 1.5 kb) in a single fragment reaction assembly ( a different construct corresponding to each insert and not all of them together). My PCR amplification is fine and i get pretty good yields and good 260/280 and 230/260 ratios after gel extraction using the Zymo gel extraction kit. My backbone yields are low but around 30 ng/ul and decent 260/280 but 230/260 was lower around 1.3 ( so , the ratio was really bad after gel extraction (0.06) and i had to use the clean and concentrator kit from zymo to remove contaminants and the resultant ratio was 1.3). my vector is in a pET28b backbone and i performed Single digestion using BamH1-HF and then gel extracted the band. After this, I added my insert and the backbone ( backbone : 100ng, insert is 30.91 ng, calculated using NEB calculator as pmole. Insert : vector ratio is 1:2.) I do not get any colonies on my test plate. I was worried about self-ligation but that does not happen as self-ligation of the backbone would have lead to background colonies having no insert but that wasn't the case. My primers have roughly 20 nt long overhangs complementary to the backbone on either side of the gene of interest. I ran the hifi assembly for 15 minutes at 50 as suggested in the protocol. I have transformed using NEB cells and followed their protocol as well as used home-made DH5a comp cells and transformed a larger volume of gibson mixture. Is the backbone and/or the pcr amplicons lacking in the overhang? using IDT i analyzed any chance of any of the primers forming hairpin or other secondary structures and found that my reverse primer overhang ( complementary to the backbone) does form hairpin with a Tm of 49.3 which is pretty close to 50C for the gibson. Does this affect the efficiency of the cloning process. I have tried this two times , once each with gibson and hifi reaction mixture and both times they were unsuccessful. With the gibson, i had used a different backbone but same inserts. In that case, i had performed double digestion of the backbone using ndeI and xhoI. I had gel extracted then as well and done the gibson for 60 min at 50 without any success. I think i am missing something that went wrong in both cases, but dont know what. Any help would be appreciated.Thanks!