I am currently designing a transmission system for a Eco-Marathon vehicle with the objective of achieving the highest possible mileage. The previous University vehicle achieved a mileage of over 5000mpg and we are looking at improving this register. The vehicle will be powered by a 40cc one-cylinder engine and has to maintain an average speed of 15 mph (about 24kpm) in a range between 10-20 mph - except for the take-off. With regards to the engine, it will only produce about two burns per lap (at a speed of 10mph to reach 20mph) meaning that the engine will coast for most of the lap. This makes the roller chain/sprocket selection process quite tricky, as it will have to efficiently transmit the torque to the rear wheel during these short engine burns. We are extremely concerned about achieving the best possible efficiency performances and we where wondering if you had any suggestions as to how to proceed in the component design and selection process.
I have heard of silent chains and the possibility of using coating to reduce friction but I am unsure how to get started on the matter
Any help will be very much appreciated