Don’t forget target material, such as figuring out the characteristics of the material you will be cutting. Hardness, abrasivness, etc will he needed for those calculations as well. Some materials like Magnesium need to be tightly controlled with speeds to prevent overheating and combustion. You don’t want to use oil on aluminum because sulfur will cause staining and other issues.
The main parameters indicated by Seyed Mohammad Hosseini and the remainings are cutting force, cutting fluid, tool materials, and tool tilt angle(for milling and drilling).
First of all, it would be necessary to define the material-tool couple (ex: Tungsten Carbide/Titanium). Then, it would be necessary to choose the cutting conditions allowing to satisfy two main conditions:
- Tool wear/Tool life (according to the Taylor law)
- machine capabilities
*The main cutting conditions are: - Cutting speed Vc (ex for titanium [40-60] m/min)
Generally, only the three controllable parameters are listed as cutting or process parameters and they are (i) cutting speed, (ii) feed and (iii) depth of cut. There are several other controllable parameters, like the tool geometry, machining environment (i.e. the coolant-lubricant and its application parameters). The choice of the cutting tool is also a controllable parameter.
The cutting forces, specific cutting energy, temperature, nature and extent of tool wear, tool life, surface roughness, tolerance, surface integrity are not controllable parameters. They are rather 'responses' of the machining system.
Flowing from above, there are other parameters that determines the responses of machining systems. These parameters could include cutting tool materials, cutting edge radius, cutting environment and workpiece materials.
These additional parameters are very important to determining the surface finish and aesthetics of machined product.