I am trying to develop a PDMS microfluidic device with soft lithography with a smaller features of using HMDS coating before photoresist coating. The smallest features in my device are 40 um2 squares. Now the problem is i am using HMDS 2ml on silicon wafer with 3000-5000 rpm for 30 sec and baking for 1-3 min at 100-150 'C. but the smallest features are lifting off.
Plz suggest something if anyone faced such thing before.
I know that there is room in optimizing baking and spinning timings which i am doing right now.
Let me know if there are other ways to get over it.