I'm attempting to tape cast porous ceramics for use in SOFCs. To the ceramic powder, pore former, ethanol, and dispersant solution mixture, I added binders in solid form and ball milled. I deaired in a vacuum desiccator for 30 minutes prior to tape casting, but the slurry is still bubbling up ( as shown in the picture). If I extend the time, it ultimately evaporates as I use ethanol solvent and it gets dried up and becomes unsuitable for casting. After deairing for 30 minutes, I tried tape casting, but the dried sheets formed bubbles.

Could someone kindly suggest me on avoiding bubbles to get flat, uniform sheets?

Thank you

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