Drill Pipe Failure Analysis

1. Following the (fast approaching) energy crisis, what is the rate of increase in the number of deep wells (say, a well drilled, at least below 15,000 ft for the purpose of exploring for and producing of oil and/or gas); and what is the respective yearly average depth of these wells (before and after Paris Agreement, 12Dec2015) in the context of statistical trends in the drilling of oil and gas wells?

2. Do we still have a relatively good shallow prospects to be drilled?

3. As on date, what would be the percentage of the total budget used in planning for the drilling of a deep well to that for the building of a plant?

4. What is the common budget for the ultra-deep wells, as on date?

5. How exactly is a good workable drilling plan developed?

6. Is there an easy way to figure out, the way the drill pipe gets attacked by corrosion and erosion resulting from the complex alternating loads acting on the drill pipe, including tension, compression, torsion, bending and vibration (in the context of investigating the failure of drill pipe, associated with oil and gas fields)?

7. Can failure of a drill pipe occur at any instances, apart from, @ joint threads; internal surface defects; corrosion pits; and thickened transition areas?

8. Are the failures of drill pipe, remain only associated with, perforation, cracking and fracture?

9. Whether, the predominant failures of drill pipes, remain associated with fatigue or fatigue-induced mechanical defects?

10. Can we expect plastic deformation in the absence of over-load, associated with the ductile fracture of drill pipe?

11. If the location and time of drill pipe failures remain random and if such drill pipe failures have multiple causes and origins, then, how precisely, will be able to assess the failure patterns involving stress concentration, strength reduction, crack initiation, crack propagation through wall thickness, drill pipe perforation and fracture?

Particularly, how about the assessment of ‘crack initiation mechanism’ (friction heat, mechanical damage & corrosion pits) and crack expansion mechanisms (fatigue cracking, corrosion cracking & sulfide stress corrosion)?

12. Is there any other sensitive/critical factor towards failure analysis of drill pipe, apart from material performance, failure characteristics, corrosion characteristics and stress analysis?

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