we have insitu intermetallic(Ni/Al) compound in Al matrix.can intermetallic compounds decrease the wear coefficient?doese anyone have similar observation?
Hi Mahdie Farghadani, what kind of analysis are you performing, is pin on disc? Anyway, I think the answer could be, yes is it possible, but depends of many aspects.
we use steel peen on my composite samples in reciprocating sliding wear.and we measure friction coefficient and results compare with base metal which dont have reinforcement particles.
Based on Archard law (Q=KWL/H) and coefficient friction (µ=A.t/W), hardness can be a crucial factor in tribological behavior. So, increase of hardness in your sample can result in decrease of weight loss and coefficient friction.
H and A are hardness and contact true area in the mention formula respectively . A ( contact true area) decrease as the hardness increased.
It will depend many factors.The inter metallic hardens ,Temperature(flash),Properties of mechanically mixed layer etc.So in this situation we cant directly depend the simple archard equations for wear loss.The apparent area of contact is another important factor for friction and wear.It depends the properties of inter metallic compounds
I aspect to increase the wear resistance due to the increase in hardness and strength, and somewhat it may lower the coefficient of dry friction by avoiding the slipping of the contact faces.
It depends on what kind of reinforcement additive you are using. U have to go to the crystal structure ,grain boundaries and grain orientation of the base metal. While adding reinforcements you need to go for mechanical characterisation like toughness, hardness and make a comparative study with the parent base metal.This way you will come to weather reinforcements are increasing wear resistance or reducing it.
Here, there are two close contact interacting mechanical objects are involved. The friction is taking place between these two objects, and the coefficient of friction is their common property. Similarly both objects, which are closed in contact, they are both exposed to material lost or wear, which may be less or more. If you are interested in the life time of a cutting tool then if you have to be sure that the cutting edge should have much higher hardness and less wear then the work piece that you wish to give it desired shape with a highest clearance with a minimum surface flaws and micro notches. The reinforcements means here implies us how to improve or to prolong the life time of the cutting tool and especially its cutting edge by using proper physical metallurgical processes to obtain extremely high hardness combined with good enough toughness to stand accidental shocks, which may occur during operation. This scenario works only for those work pieces, which are made out from ductile metals and alloys.
The other practices, where one faces the wear resistance and the friction coefficient as serious design considerations are in the various types of brake systems one encounters in the automotive and other transportation systems.
The hardness and toughness, these are two contrary properties can be achieve only by duplex structure such as the core made out tough material and the case made out very hard material such as diamond sand composite, which may be the same material but hardened by exposing them carbonizing or nitrinizing atmospheres. These are surface treatments called case hardening.