Is your max. chamber base pressure 10^-6 torr. ? What is your working pressure, Ar flow rate and power (RF or DC)?..With my experience you can obtain good quality films at 3 mTorr. working pressuring and Ar flow rate 20 SCCM. You can optimize your deposition rates by varying the power while keeping your working pressure and flow rate constant.
actually I am using 1.34mm thickness 1'inch diameter cobalt, though I am getting plasma at 10^-1 to 10^-3 torr range pressure,at 30 sccm gas flow, 100 watt also ,no deposition happening, substrate target distance also changed (5,6,6.5 cm).
Are you depositing at any angle or normal incident ? is there any plasma bent towards your chamber wall ? Do you have any substrate bias ? if not..my suggestion is try to reduce your gas flow up to 15 SCCM. By the way what is your power source RF or DC ?
Also check your magnetron if your magnetic field is so strong it is hard to deposit.. so try to remove middle magnets in the magnetron (to reduce field strength). I guess that would help for your deposition.
I sputter Ni routinely. Initially I had a problem, did not see any NI film depositions.
I am using rf diode/magnetron and n more problems now.
1) Initially I found the target surface is oxidised, and I could get thin transparent layers of probably NiO.
Slowly after some sputtering runs, I started getting metallic films of Ni.
this indicated to me that I have skimmed off all the oxide layer on my Ni target.
Moreover I have started using much purer Argon gas.
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Whenever I use a magnetron, I try to see that I use Nickel foils. With magnetic targets the thinner the target is (preferably a foil), you can do magnetron sputtering.
I have a feeling your cobalt target surface is oxidised. Keep on sputtering your target for a number of times in argon sputtering gas. You should be able to see cobalt film sputtering.
I would prefer rf, because it is more effective in removing out oxide layers on the Co target surface.
Good luck. you will be successfull. Whenever you use rf sputtering, you must see that your rf power is well coupled, and see a good self dc bias on the target.
I hope your sputtering system has the provision to measure self dc bais on the target. This reading indicates, the effectiveness of the sputtering when rf is used.
i have also facing the same problem when deposit cobalt by Dc Magnetron sputtering.so it is ok that i put a piece of certain material behind the target. which reduce the magnetic field effect nad the film is deposit.
Is there any way to reduce that magnetic field. Are they permanent magnets or electromagnets? If electromagnet reduce the flux by decreasing the current if permanent ask them to help it to be minimized otherwise.