when i calculated annual summary of certain inventories i get one figure. but when i calculated it on monthly basis for the same and then add those 12 results independently i get different answer?
ISSUE: Why annual inventory not equal to monthly sum of inventory in same period?
RE-STOCKING: In general, textbook illustrate how inventory is restocked by drawing the inventory to re-start replenishing when Q = 0. However, this is not how things are down in real world. No manager would allow the inventory to reach zero and start re-ordering. Effective inventory management dictates that the manager should maintain a base security (safety inventory) to allow for re-stocking. Thus, we use inventory turn over per month to estimate re-ordering. For that reason, inventory does not reach zero before ordering.
Now, when we add the inventory at the end of the year, this is an accounting summation, it includes all inventory we have in stock (both displayed on the shelves and in the warehouse). This number should be large. Compare to the monthly inventory, we will see the among of re-ordering each month; add all 12 months inventory, we would still have less than the annual inventory because we do not include the safety inventory.
ILLUSTRATION: A figure illustrating this point is attached. The annual inventory amount include region below the red line. Monthly inventory is the summation above the red line. Therefore, you will find that the summation of the annual and monthly are not equal. See attached figure. I hope this is helpful. Cheers.
@LALITH, please attached excel. The 5 short and extra +5 excess may have been adjustment number because the last item is made 55 instead of 50. Thus +5 and -5.