I should analyze the structure changes (grain dimension and shape) of a highly deformed aluminum sheet AA6082-T6 worked up to 300°C as done by clinching process under warm conditions.
You may etch your specimen of aluminium EN AW 6082 alloy with: Methanol (25 cm3) + HCl conc. (25 cm3) + HNO3 conc. (25 cm3) + HF conc. (1 drop), from 10 s to 1 min:
Thanks Carlos, I have already tried such an etchant for different times but with poor results. The grain boundaries were not so clear. Probably electro-chemical etching could provide better results? Please see Fig. 22 of "Clinch joining of heat-treatable aluminum AA6082-T6 alloy under warm conditions"
I've found some microstructural analysis involving anodising which provide wonderful results. "The process involved immersion of selected samples either in an electrolyte containing 2% HF, 2% HBF4, 48 % ethanol and 48 % H2O by volume, or an electrolyte containing 5% HBF4 and 95 % H2O by volume. Both electrolytes produced similar results. The potential and current was set to 20 V and 1 A respectively. Moreover, the required immersion time
was found to vary for the individual samples, however a holding time of approximately 90
seconds was found to provide satisfactory results for most variants." attached are some cross sections reported in a PhD thesis on FSW. Does anybody have experience on such type of microstructural analysis?