Other than constructing phase diagrams at different Surfactant:Cosurfactant ratios for different oil:surfactants ratios, is there a more scientific approach in predicting the optimal composition of a microemulsion?
1. Find the cmc, the partition coefficient and the adsorption isotherm of your surfactants (HFL is best for W|O, but nobody generalized it for mixtures)
2. Find the distribution between the two phases using equilibrium conditions and a mass balance. Depletion is important.
3. Define a stability condition as a function of surface coverage, charge or another
4. Optimize
You need also to insert a droplet radius in the calculation. You can either measure it or predict it through some model.
I did a similar thing for a project of mine, and I got beauuuutiful results. Unfortunately, BASF didn't continue the project. Hope I'll publish that some day.
You can use the hydrophilic/lipophilic difference (HLD) equation. Steven Abbot has a website with a good introduction to it: http://www.stevenabbott.co.uk/PracticalSurfactants/HLD.html
Edgar Acosta has published a number of papers on the approach, several in the AOCS Journal of Surfactants and Detergents. There is also a good introduction in the following paper: Journal of Colloid and Interface Science,Volume 325, Issue 1, 1 September 2008, Pages 259–266, "Hydrophilic–lipophilic deviation (HLD) method for characterizing conventional and extended surfactants," Witthayapanyanon, Harwell, Sabatini. Much superior to the old HLB method.