Hello ResearchGate,

I'm simulating a blanking process in 2D using Abaqus Explicit with ALE. When the Johnson-Cook criterion is satisfied, elements start to be deleted, thus simulating the fracture at the end of the process. However, no matter how much I try to initially distort the mesh so that it gets more structured by the time fracture starts, the element deletion propagates "diagonally through the elements" (see attached screenshots), which leaves some of the not deleted elements connected by just one node (again, see attached screenshots). This stretches those elements to the point where my stable time increment gets pretty low, my burr is distorted and large, unrealistic stresses appear. I've tried to make the mesh finer, which hasn't really solved the problem. I've also tried to activate DELETE DISTORTED ELEMENTS, but this option doesn't seem to work, as the elements get stretched but their characteristic length remains large, as well as their area. I've tried applying the minimium dt option of this tool with no success (as the only parameter that seemed to be altered by these distorted elements was the stable dt).

This question: https://www.researchgate.net/post/How-can-I-solve-the-problem-of-excessive-element-distortion-in-2D-modelling-of-blanking-process-with-Abaqus-explicit deals with the same problem but none of the answers given seem to help.

I've attached a couple of screenshots that showcase the problem. If anyone knows a workaround or has any suggestion they will be very welcomed.

Have a nice day :)

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