Cement testing involves analyzing its chemical composition, fineness, setting time, compressive strength, and soundness using various techniques. Chemical composition is analyzed using X-ray fluorescence and wet chemical techniques. Fineness is evaluated using sieve analysis or the Blaine air-permeability method. Setting time is measured using Gillmore needles or the Vicat device. Compressive strength is evaluated using standard moulds and apparatus. Soundness is assessed using the Le Chatelier method or autoclave test. The colour, lumpiness, and consistency of the cement are evaluated in field testing. These methods ensure cement's longevity and structural integrity for construction applications.
a. Physical Tests: These tests are conducted to assess the physical properties of cement, such as setting time, soundness, and consistency. Some common tests include Vicat needle test for setting time, soundness test using the Le Chatelier method, and consistence test using the Vee-Bee Consistometer.
b. Chemical Tests: These tests are performed to determine the chemical composition of cement and ensure it meets the required specifications. Some common chemical tests include chemical analysis (determination of oxide composition), sulfate content test, chlorine content test, and alkali content test.
2. Field Tests:
a. Compression Strength Test: This test is conducted to evaluate the strength of cement in concrete samples under compression loading conditions. Cylindrical or cubic concrete specimens are prepared and cured for a specific period before being subjected to compression testing.
b. Slump Test: This field test is used to measure the consistency or workability of fresh concrete mixtures by determining the slump value. The slump cone is filled with freshly mixed concrete, and after compacting, it is lifted to measure the amount of slump.
c. Air Content Test: This test is performed to determine the air content in freshly mixed concrete using methods such as the pressure method or vacuum method.
In both laboratory and field tests, proper sampling techniques are essential for obtaining representative samples that accurately reflect the properties of the cement or concrete mixture under investigation.