I’m working on a project to produce energy from ocean waves and wish to optimize the output of a small electrical generator that produces power (which I will measure) as several mechanical arms bounce up and down in the water. The machine floats on the water and the mechanical arms are driven up by a buoyant force as waves approach. I wish to do either a 4 or 5 factor DOE. The factors are: number of arms (3 or 6), length of mechanical arm (3 feet or 6 feet), buoyant float length (1 foot or 3 foot), central hub inertia (high or low), and arm counterweight (high or low). I have a single machine but the set up of the machine can be changed quickly into any state (about 2 minutes). There are too many interaction and the design is beyond simulations at this point. The machine will be taken into the ocean about 50 yards offshore on a sufficiently rough day and all trials will be run (I hope, depending on how many I have to do). My question is this: can I even use the DOE methodology? And if so, how? Should I run two or three trials of each treatment? And when a particular treatment is setup, should I repeat the data collect process about 3 times. and come up with and average reading? And the other question is, should I repeat the whole experiment on a different day when the ocean condition change? Or, is the DOE used only for processes that are under control and not for a mechanical machine that’s bouncing randomly up and down? Or do I have to try and construct several of the same machines to make any sense of the data?

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