I made an iron powder core of the following specifications:
Radius : 65mm
Length : 10mm
Mass of iron used : 10% mass fraction (20g)
Total mass : 200g
Binder : Slow cure epoxy
I noticed that after curing, the iron powdered settled at the bottom and formed a thin layer. The core also did not increased the magnetic field strength of the magnet. As I don't have enough epoxy to make more cores, I'm wondering if anyone know if the lack of improvement is due to the amount of iron used, the fact that the iron settled at the bottom of something else I may not have considered.
Any help or tip is very much appreciated. Thanks !