It really depends on the application and the material. For instance, for some Aluminum alloys in aerospace applications, raising the surface temperature even for a couple of 100 degrees will change the inner structure permanently and might have altered the original design criteria that the engineer had in mind. You need to seek your answer for a specific material and application, and then the key parameter will be how deep the high stress and high temperature layer will propagate during the spray process in the bulk to leave permanent structural damage.