According to these article "A simple method of microneedle array fabrication for transdermal drug delivery" by Jaspreet Singh Kochhar, Wei Jiang Goh, Sui Yung Chan, and Lifeng Kang, you can fabricate microneedles by uv polymerization using cover slips
Hi, the following recent article may be interesting for you
Olatunji et al (2014). Microneedles from fish scale biopolymer. Journal of Applied Polymer Science. DOI: 10.1002/app.40377 (in press).
Another important the question is how one can optimise MNs geometry.. we have worked on this aspect for sometime. if you are interested please drop me a message here or at [email protected] and I will send you some more information..