When I did my experiments, I found that phosphoric acid activated metakaolin could not be cured at room temperature, and it usually took three days for the initial set to occur.
First, let me be sure I fully understand your situation.
Your situation: phosphoric acid activated metakaolin fail to cure at room temperature
What you expected: phosphoric acid activated metakaolin fail to cure at room temperature
Phosphoric acid activated metakaolin (PAM) is a cementitious material often used as a low-energy alternative to Portland cement. Its curing process involves a chemical reaction between the phosphoric acid and the metakaolin, leading to the formation of a hydrated calcium phosphate-based material.
Several factors could contribute to the failure of PAM to cure at room temperature. Save time to go through the following:
Insufficient Phosphoric Acid: If the amount of phosphoric acid used is insufficient to react with all the metakaolin, the curing process may be incomplete or delayed.
Low Metakaolin Reactivity: The reactivity of metakaolin can vary depending on its source, processing conditions, and particle size. If the metakaolin is less reactive, it may require a higher temperature or longer curing time to initiate the reaction with phosphoric acid.
High Water-to-Binder Ratio: A high water-to-binder ratio can dilute the phosphoric acid concentration and hinder the curing process.
Presence of Impurities: Impurities in the metakaolin or phosphoric acid can interfere with the curing reaction, slowing it down or preventing it entirely.
Low Ambient Temperature: While PAM can cure at room temperature, a lower ambient temperature can slow down the curing process.
Incorrect Mixing: Improper mixing of phosphoric acid and metakaolin can result in uneven distribution of the reactants, affecting the curing efficiency.
To ensure proper curing of PAM at room temperature, it's important to:
Use the correct amount of phosphoric acid.
Select a metakaolin with appropriate reactivity.
Maintain a suitable water-to-binder ratio.
Ensure the materials are free from impurities.
Provide adequate curing time and conditions, especially in colder environments.
Mix the materials thoroughly to ensure even distribution.