After being heated to the same temperature, different alloy films of varying thickness can change in a variety of ways in terms of morphology. Changes that might occur include:
1. Grain growth-During heat treatment, the alloy film's grains may expand in size as a result of the atoms increased mobility. The texture, roughness of the surface, and mechanical characteristics of the film may alter as a result. The initial grain size, heat treatment duration, and temperature can all affect how much grain grows.
2. Surface diffusion-High temperatures can cause the atoms on the alloy film's surface to disperse and rearrange, changing the surface morphology. The surface composition and morphology may change as a result of the selective diffusion of one phase to the surface during the heat treatment, for instance, if the alloy film comprises many phases.
3. Stress relief-As a result of the deposition process, alloy films could have residual stresses. Heat treatment may result in changes to the film's morphology by relaxing the stress. For instance, when under stress, a film with a columnar grain structure can change to one with a more equiaxed grain structure.
4. Phase transformation-Heat treatment may cause a phase transformation in some alloy films, changing the shape and composition of the film. For instance, at a particular temperature, a film with a metastable phase can shift to a stable phase, resulting in modifications to the crystal structure and surface morphology.
The composition of the alloy, the deposition technique, and the heat treatment conditions are only a few of the variables that will affect how precisely the morphology of varied thickness alloy films changes when heated at the same temperature.