It is possible to redisperse PTFE dispersion in DI water, but the process may require some additional steps to ensure proper dispersion and stability. Here are some general guidelines:
First, check the stability of the 60% PTFE dispersion. If the dispersion has been sitting for a while or has undergone any changes in temperature or other conditions, it may have destabilized, which can affect the redispersion process.
If the PTFE dispersion has destabilized, it may be necessary to add a dispersant or surfactant to help stabilize the dispersion and prevent clumping or settling. Common dispersants for PTFE dispersions include polyvinyl alcohol (PVA) and polyethyleneimine (PEI).
To redisperse the PTFE dispersion, mix the dispersion gently with DI water in a ratio of about 1:1.5 or 1:2 (dispersion to water) and stir the mixture gently for several hours. You can also use ultrasonic agitation to help disperse the PTFE particles more evenly in the water.
Once the PTFE dispersion has been redispersed in DI water, you can use it to prepare a 5% PTFE binder solution by diluting the dispersion with additional DI water in the appropriate ratio. For example, to prepare a 5% PTFE binder solution from a 60% dispersion, you would need to dilute the dispersion with DI water in a ratio of 1:12 (dispersion to water).
It is important to note that the quality of the PTFE binder solution may be affected by the redispersion process, and it may be necessary to test the solution for its stability and performance before using it in your application.
Overall, while it is possible to redisperse PTFE dispersion in DI water, it may require some additional steps to ensure proper dispersion and stability. Adding a dispersant, using gentle mixing and ultrasonic agitation, and diluting the dispersion appropriately can help to ensure a successful redispersion process.